High-speed linear assembly systems

High-speed linear assembly systems (often with slide, belt or pallet transport) are widely used in highly automated series and mass production. They combine fast workpiece transport with high process density, often supplemented by robots, inspection stations or pick-and-place modules.

Key facts about high-speed linear assembly systems in production automation are listed below.

Fast-acting linear mounting systems can be a good option – but they are not the only one: we analyse, compare and implement the mounting concept that makes the most sense for you, both technically and economically.

High-speed linear assembly system from Autec

Belt feed with punching bending tool, linear clock system for assembly, station for packaging in cardboard boxes and stacking on Euro pallet

The advantages of high-speed linear assembly systems

  • Cost-saving automation
    End-to-end automation through the use of high-speed linear assembly systems reduces manual intervention, lowers labour costs and increases reproducibility.
  • High cycle rates
    Very short cycle times possible – ideal for high-speed production.
  • Continuous or intermittent transport possible
    Flexible depending on process requirements (e.g. stop-and-go vs. continuous feed).
  • Modular design
    Extensions, conversions or layout adaptations are relatively simple.
  • Good integration of automation components
    Robots, cameras, screwdrivers etc. can be specifically integrated at individual stations.
  • Versatile application options
    Suitable for assembly, testing, labelling, packaging, etc.
  • Transparent process monitoring
    Easy to connect to control technology and MES/ERP systems – ready for Industry 4.0.
  • Ease of maintenance
    Modern High-speed linear assembly systems offer easy access to the drive, sensors and workpiece carriers.

Restrictions on the use of High-speed linear assembly systems

  • Technical and planning effort
    Fast cycles require precise coordination of mechanics, sensors and controls.
  • Sensitivity to faults
    No independent process cycle – faults at one station can cause the entire line to stop.
  • Higher investment costs
    Fully automated systems with many stations and testing equipment in particular require higher investments.
  • Space requirement
    The layout can be extended, especially for long process chains.
  • Limited flexibility for major product changes
    Adaptations to workpiece carriers, stations or cycle times sometimes require more complex conversions.
  • Complexity in variant production
    If many different components are to be processed, additional sensors, gripper changes or software logic are required.

Conclusion

Lineare Hochgeschwindigkeits-Montagesysteme sind ideal für hochvolumige, gleichförmige Produktionsprozesse, die präzise, schnell und vollständig automatisiert sein müssen. They score highly in terms of efficiency, process integration and speed, but also place high demands on planning, maintenance and reliability.

Ask the automation specialists at AUTEC for the most suitable production concept for your specific requirements!