Interlinked assembly systems

Interlinked assembly systems are a central element in automation technology, especially when it comes to efficient series production. They usually consist of several stations that are linked together by a conveyor system. A specific processing step is carried out at each station.

Key facts about interlinked assembly systems for automated production are listed below.

Interlinked assembly systems can be a good option – but they are not the only one: we analyse, compare and implement the assembly concept that makes the most sense for you, both technically and economically.

Interlinked assembly system from Autec

Interlinked AUTEC assembly system for a brake adjuster – consisting of a total of 64 individual parts

The advantages of interlinked assembly systems

  • Reduce costs, increase reproducibility
    Efficient automation using interlinked assembly systems reduces manual intervention, lowers labour costs and increases reproducibility.
  • Outstanding process reliability and precision
    Standardised processes at the individual stations ensure consistent quality and repeat accuracy.
  • High productivity
    Clearly defined processes enable a continuous material flow at favourable cycle rates – efficient for large quantities.
  • Good parts availability
    Interlinked assembly systems make it possible to store parts in buffer zones (or intermediate storage or buffer modules) between the process stations. This makes it possible to compensate for differences in cycle times or short-term downtimes and avoid blockages.
  • Transparent process monitoring
    The integration of testing and documentation systems enables centralised data acquisition and analysis (e.g. for traceability, quality assurance, OEE evaluation).
  • Scalability and flexibility
    With good planning, additional stations can be added or changed relatively easily.

Restrictions on the use of interlinked assembly systems

  • High capital investment
    Planning, construction and commissioning are complex and therefore tend to be cost-intensive.
  • More complex maintenance
    Many mechanical and electronic components can make troubleshooting more challenging.
  • Long start-up times
    The development, coordination and ramp-up phase can take time – especially for complex products.

Conclusion

Interlinked assembly systems enable high output with large quantities. They are ideal for series production with a consistent product design and constant demand. However, they reach their limits when it comes to high product variance, small batch sizes or rapidly changing requirements – more flexible or modular systems (e.g. lean production cells or intelligent transport systems) often have the advantage here.

Ask the AUTEC production specialists about the most suitable automation concept for your specific requirements!