Robot-assisted systems

Robot-assisted automation systems are now a central component of industrial manufacturing – from large-scale production to flexible small-batch assembly. They bring many advantages, but also some challenges.

Key facts on the subject of robot-assisted automated manufacturing systems are listed below.

Robot-assisted assembly systems can be a good option – but they are not the only one: we analyse, compare and implement the assembly concept that makes the most sense for you, both technically and economically.

Robot-assisted automation system from Autec

Robot application for removing components from an injection moulding machine and for fitting them with clamps and rubber buffers

The advantages of robot-assisted automation systems

  • High precision and repeat accuracy
    Robots work precisely, consistently and without fatigue – ideal for quality processes.
  • Increased productivity and output
    The high degree of automation reduces manual intervention, lowers labour costs and increases reproducibility. Robots can also work around the clock, even in multi-shift or lights-out production.
  • Flexibility with product variants
    With modern programming and sensor technology, robots can take on different tasks (e.g. for batch size 1).
  • Relief for personnel
    Dangerous, monotonous or ergonomically unfavourable work can be performed by robots.
  • Compact system concepts
    Robots enable space-saving and intelligent cell layouts.
  • High scalability
    Production can be expanded with additional robots as required.
  • Better data integration
    Robots can be integrated into higher-level control and monitoring systems (Industry 4.0).

Restrictions on the use of robot-assisted automation systems

  • High investment outlay
    Acquisition, integration and training cause initial costs.
  • Complex planning and commissioning
    Designing efficient robot cells requires expertise and experience.
  • Susceptibility to faults – for example in unclean environments or unsorted parts
    Robots often require precisely defined framework conditions (except for AI/vision-supported systems).
  • Limited flexibility for changes
    New tasks sometimes require complex reprogramming, gripper changes, etc.
  • Maintenance and service costs
    Robots must be serviced regularly and recalibrated if necessary.
  • Risk of system downtime
    Malfunctions in the robot or peripheral system often bring the entire process to a standstill.
  • Safety requirements
    Safety measures (fences, scanners, emergency stop switches) are particularly necessary for classic industrial robots.

Conclusion

Robot-assisted automation systems are powerful, efficient and versatile, but require technical expertise, foresighted planning and investment. Their use is particularly worthwhile where high quantities, consistent processes or ergonomic challenges are involved.

Ask the AUTEC specialists about the most suitable automation concept for your specific requirements!